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Semiconductors

Nickel substrates for sub‑3 nm deposition

At the 3 nm node and below, the contamination budget on a deposition substrate collapses to single‑digit parts per million. NP1 sits inside the budget; commodity cathode does not.

1. Contamination budget

At ≤ 3 nm lithography, lateral defect density tolerances fall below one per wafer quadrant. Metal trace contaminants — in particular Cu, Pb, K and Na — seed defect nucleation during atomic‑layer‑deposition (ALD) and electron‑beam evaporation. The NSL Analytical trace‑element chemistry for NP1 (< 1 ppm Pb, < 4 ppm Cu, < 2 ppm Na+K) sits inside the budget specified by SEMI F57 and equivalent substrate standards.

2. Grain‑size uniformity

Electron‑backscatter diffraction on NP1 wire shows a mean grain size of 2.1 µm ± 0.3 µm after 1,050 °C annealing, with a log‑normal distribution truncated at 4 µm. Uniformity is a prerequisite for reproducible ALD nucleation density; the NP1 distribution compares favourably to commodity cathode (mean 5.4 µm, σ 2.1 µm).

3. Applications

Target applications are (a) substrate wire for 3D chip‑packaging interconnects in AI‑accelerator GPU stacks, and (b) superconducting interconnect carriers for cryogenic quantum‑computing hardware. Both require sub‑3 nm feature reproducibility at scale.

Pb content
< 1 ppm
NSL Analytical ICP‑MS.
Cu content
< 4 ppm
NSL Analytical ICP‑MS.
Mean grain size
2.1 µm
EBSD, post‑anneal.
Compliance
SEMI F57
Substrate‑metal trace budget.

Sources & references

  1. SEMI. World Fab Forecast 2025 Q2 Update.
  2. NSL Analytical USA. ISO/IEC 17025 trace‑element chemistry lot, 2025.